Senior Advanced Manufacturing Engineer

Primary Responsibilities

Support New Product Development activities from concept to ramp up production. As part of a member of the product development team, provide direction on costing, manufacturability & quality. Provide support on engineering prototype builds, pilot production and production
Ensure early focus on Design for Manufacturing and Assembly in New Product Development programs
Drive improved product quality by identifying manufacturing issues, developing advanced manufacturing cost-effective solutions, and overseeing successful implementation into production
Support product transitions from the US to low cost production regions, primarily China
Develop manufacturing documentation required to support production builds. These documents include work instructions, quality SPC targets, Gauge R & R and other manufacturing related documentation
Have solid documentation skills to specify process specifications, work instructions, preventive maintenance methods, etc
Lead Process FMEA activities to ensure process shortcomings are identified and addressed. Participate in design FMEA activities
Support continuous improvement manufacturing engineering activities to achieve and exceed quality targets
Develop and support new manufacturing processes required to support new technologies
Support BOM verification and ECO activities

Structured problem solving experience (e.g., Lean, Six Sigma, 8D, 7-Step )
Engineering experience with energy storage and or power conversion systems preferred
Verse with DC Resistance, Laser and Ultra Sonic welding
Leadership Skills
Thinks Analytically - The ability to break down problems and gain understanding to make effective decisions
Drives for Results - The passion to set and meet high standards of performance
Influences Others - The ability to persuade others to support your agenda / objectives
Drives Accountability - The ability to establish clear, measurable goals and deliver on commitments
BS in Manufacturing, Industrial or Mechanical Engineering.
8-10 yrs of Manufacturing Experience
Knowledge of Lean manufacturing, phase gate product release process and Six Sigma
Some experience in automation and tooling
This position is based in Westborough MA, it will require travel to manufacturing operations in Asia primary China. 25% per year

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